Production Plan
Sample Production Process
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Product Development Our team will discuss your ideas with you and advise on fabrications and suitable printing methods to develop the technical drawings and tech packs that will bring your ideas onto paper and to life.
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Fabrics & Trims Sourcing Our sourcing staff works with our network of local suppliers to provide you with an array of of different fabrics, trims, notions, buttons and zippers for your designs. Custom fabrications, dye, trims and notions options are also available. |
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Sampling Our dedicated sampling lines and highly experienced workforce usually takes 2 to 3 weeks to create the paper patterns and grade the sizes before cutting and sewing your samples. |
QC of Samples After your samples are made, our product development team will check the samples for consistency and if they are good to be go. |
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Pre-Production To minimise shrinkage problems, the fabrics are sent for a pre-shrunk wash. Any changes to the details like fitting, print colours, size, position will be finalised in a pre-production sample before bulk production starts. |
Confirm Details Before the production of clothing bulk order, we will reconfirm the details of bulk order with the customer to ensure that the final product meets the design requirements and customer expectations.
Review of design drawings and specifications: Study design drawings and specifications in detail to ensure that all details, dimensions, and materials are met. Ensure that all necessary production documents are in place, such as process flow charts, quality control standards and operating guidelines. |
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Confirm Pre pro sample We will make pre-production samples for final inspection and quality control before the production of bulk clothing orders: Trial production of pre-production samples based on reviewed design drawings and specifications: Trial production of a small number of samples for evaluation This helps to more intuitively understand the color, texture, texture of the fabric and any special prints or patterns. Keep sample records: Keep records of pre-production samples, including sample photos, size tables, material lists, etc., for subsequent production and quality control reference. This helps identify potential problems and areas for improvement, as well as confirm that the required tools and equipment meet the requirements. |
Material Sourcing At Modaknits Apparel, our expert cut and sew team meticulously selects the best materials tailored for your clothing line, prioritizing the choice of fabric, trims, and essential accessories.
Once the design process concludes, we present you with a comprehensive tech pack showcasing our crafted design. Upon your approval of the design specifics and measurements, we’re primed to initiate bulk production for your brand.
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Fabrics Preparation Backed by over 20 years of experience in the field, our master designer creates precise workout clothing. Each design is made with precision and efficiency, making sure less fabric is wasted during production.
Fabrics Shrinking Pre-shrinking of materials 24 hours before use guarantees perfect fitting.
Drying Fabrics Drying the fabric before the garment is made is a crucial step. Undried fabrics may become deformed during subsequent cutting and sewing processes, such as stretching, shrinking, or twisting. Pre-drying fixes the shape of the fabric and ensures precision in cutting and sewing. And this helps maintain the size and shape of the clothes, making them easier to make and wear. |
Fabric Testing We have special inspectors, through professional testing methods and testing equipment, we will conduct quality inspection on fabrics before production.
We attach importance to the gatekeeping role of quality inspection, and are committed to correcting and preventing possible problems in the production process and effectively improving product quality. |
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Cutting Fabric According Sketch Backed by over 20 years of experience in the field, our master designer createsprecise workout clothing.Each design is made with precison and efficiency.making sure less fabric is wasted during production.
Our skilled workers generally have more than five years of industry experience, and in the process of practice, they can achieve the best results and achieve the most accurate operation. |
Printing Logo/Pattern Placing your brand’s logo on the workout clothing effectively increases brandrecognition and loyalty, Cement your brand on each workout clothing with ourvariouslogo printing options, including embroidery, heat transfer, silicone logo.
You can also customize any pattern printed in any process. |
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Sewing Clothing We use the latest sewing machines in making your wholesale workout clothing.resulting in tight sewing distances that reduce the risk of damage and ripsSeasoned workers manage these machines, using their long tenure in the industryto make sure each piece of clothing is made to perfection.
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Bulk Production After confirmation of the final approved samples, purchase order, artwork and down-payment, the lead times for manufacturing apparel will generally take from 6-8 weeks.
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Quality Assurance We strive to create quality products that will keep your customers coming back.
Bryden's own QC teams will perform standard quality control checks to weed out and fix any problems before packaging. |
Tag Brand We will make a tag for your custom clothing, which is the embodiment of quality and detail. The tag is clearly printed with the brand identity, material composition, washing method and other important information, so that your customers can understand the details of the product. Although this step is small, it is enough to demonstrate our ultimate pursuit of clothing quality and a deep understanding of customer needs. Let your tailored clothing exude unique charm from the details. |
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Packaging/Labeling In the clothing manufacturing world, we understand that the devil is in in the details.
All items are steam ironed, neatly folded, packed individually into poly bags and boxed before shipping to the final destination. |
READY -TO -SHIP from warehouse Before shipment, we conduct final inspections to ensure that the products our customers receive meet their expectations and requirements.
Cosmetic Inspection:Carefully inspect the appearance of each piece of sportswear to ensure there are no flaws, stains or damage.
Quantity verification:Check whether the order quantity is consistent with the actual shipment quantity, and ensure that the quantity of each size and color is correct. |
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Delivery & Shipping We’ve come to the final part! In this leg, we will help you handle the shipping paperwork and arrange for your products to be shipped to your doorstep.
We use various shipping providers like DHL, FEDEX, UPS and & trusted freight forwarders to ship your orders by either air or sea freight. |